Preview

Advanced Engineering Research (Rostov-on-Don)

Advanced search

Mechanical-mathematical model of unbalanced non-rigid gimbal gear

https://doi.org/10.23947/1992-5980-2017-17-2-23-30

Abstract

Introduction. The paper is devoted to the development of an ingenious mechanical-mathematical model of the unbalanced non-rigid gimbal gear with account for its axis flexibility. The work objective is to create a new highly adequate model of the imbalance of the basic non-rigid high-speed gimbal drive as an efficient means to solve the problems of balancing under car designing, manufacturing and servicing. Materials and Methods. The descriptive content of the model of the unbalanced transmission is presented as a set of allowances. Formalized schemes of the model of the non-rigid gimbal gear imbalance before and after driving it into rotation are built on their basis. These schemes represent a double-beat model and a model- fragment of the multiple-bearing gimbal gear. Using the relations available in the literature, the following is determined: additional elastic deflection of the axis of the rotating transmission from the initial technological deflection of its axis according to the first eigenform; the coefficient of the elastic deflection modification; and the imbalance of the elastic deflection of non-rigid cardan shaft axles. Research Results . New mathematical models of the cardan transmission imbalance are developed. They help to determine the initial and compensating imbalances in the transmission correction planes perfectly balanced at low speed and driven into rotation at an operating speed. The effect of the compensating imbalances established in the correction planes is considered when balancing the transmission at the operating rotation speed. In this connection, a method for determining the coefficient of change in the elastic deflection of the gear rotation axis is developed. The value of the deflection of the rotation axis of the non-rigid gimbal gear is determined. Discussion and Conclusions. With the help of the obtained results and relations, the following can be performed with high reliability: the substantiation of the standards of accuracy of the transmission balancing; the analysis of its operational imbalance; the classification of the basic car cardan gears by the “flexibility” criterion; the formalization of the solution to the design tasks of the gimbal gear balancing and to other problems of ensuring the balance of this transmission in operation.

About the Authors

Oleg A. Polushkin
Don State Technical University
Russian Federation


Oleg O. Polushkin
Don State Technical University
Russian Federation


Ismael M. Fofana
Don State Technical University
Russian Federation


References

1. Balansirovka vrashchayushchikhsya tel. Terminy: GOST 19534-74. [State standard 19534-74. Balancing of rotating bodies. Terms.] USSR State Standards Committee. Moscow: Standartinform, 1974, 45 p. (in Russian).

2. Den Hartog, J.P. Mekhanicheskie kolebaniya. [Mechanical vibrations.] Moscow: Fizmatgiz, 1960, 580 p. (in Russian).

3. Hoffman, R.L. Dinamika. [Dynamics.] Moscow: Nauka, 1972, 568 p. (in Russian).

4. Levit, M.E., et al. Spravochnik po balansirovke. [Reference guide to balancing.]. Moscow: Mashinostroenie, 1992, 464 p. (in Russian).

5. Polushkin, О.А., Fokin, V.A. Teoreticheskie osnovy balansirovki rotorov. [Theoretical background for rotor balancing.] Tipovye metody opredeleniya disbalansov. Metod. ukazaniya. Vyp. 1. [Standard methods of determining imbalances. Method. Instructions. Iss. 1.] Rostov-on-Don: DSTU Publ. Centre, 1994, 30 p. (in Russian).

6. Mashiny i tekhnologicheskoe oborudovanie. Sistema klassov tochnosti balansirovki. Osnovnye polozheniya: GOST R 22061. [State standard R 22061. Machines and technological equipment. Balance quality grade system. General. ] USSR State Standards Committee. Moscow: Standartinform, 1976, 22 p. (in Russian).

7. Malakhovskiy, Y.E., Lapin, A.A., Vedeneev, N.K. Kardannye peredachi. [Gimbal gear.] Moscow: Mashgiz, 1962, 160 p. (in Russian).

8. Polushkin, О.O. Balansirovka nezhestkikh rotoov. [Flexible rotor balancing.] Rostov-on-Don: DSTU Publ. Centre, 2011, 158 p. (in Russian).

9. Polushkin, О.O. Obespechenie kachestva balansirovki i effektivnosti funktsionirovaniya nezhestkikh rotatsionnykh agregatov sel'skokhozyaystvennykh mashin : dis. … kand. tekhn. nauk. [ Maintenance of balancing quality and operation efficiency of flexible rotary aggregates of agricultural machines: Cand.Sci. (Eng.) diss.] Rostov-on-Don, 2005, 164 p. (in Russian).

10. Chestnut, H. Tekhnika bol'shikh sistem (sredstva sistemotekhniki. [Large systems engineering (means of systems engineering).] Moscow: Energiya, 1969, 656 p. (in Russian).

11. Buslenko, N.P. Modelirovanie slozhnykh sistem. [Modeling complex systems.] Moscow: Nauka, 1978, 400 p. (in Russian).

12. Rzeppa, A.-H. Universal joint drives. Machine Design, 1953, vol. 25, p. 162.

13. GOST ISO 1940-1—2007. Vibratsiya. Trebovaniya k kachestvu balansirovki zhestkikh rotorov. [GOST ISO 1940-1—2007. Vibration. Balance quality requirements for rotors in a constant (rigid) state. Part 1. Specification and verification of balance tolerances.] CIS Council for Standardization, Metrology and Certification; Federal Agency for Technical Regulation and Metrology. Moscow: Standartinform, 2008, 22 p. (in Russian).

14. GOST 5005-82. Truby stal'nye elektrosvarnye kholodnodeformirovannye dlya kardannykh valov. [State standard 5005-82. Steel electrically welded cold-deformed tubes for cardan shafts. Specifications.] Revised ed. USSR State Standards Committee. Moscow: Standartinform, 1992, 9 p. (in Russian).


Review

For citations:


Polushkin O.A., Polushkin O.O., Fofana I.M. Mechanical-mathematical model of unbalanced non-rigid gimbal gear. Vestnik of Don State Technical University. 2017;17(2):23-30. (In Russ.) https://doi.org/10.23947/1992-5980-2017-17-2-23-30

Views: 580


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2687-1653 (Online)