Analytical determination of wear resistance criteria of a stamping tool for various loading conditions
https://doi.org/10.23947/1992-5980-2020-20-2-170-177
Abstract
Introduction. The paper is devoted to the analytical determination of general criteria for predicting the wear resistance of heavily loaded friction couples, in particular, stamping tools, operating under various loading conditions. The proposed system of criteria is based on physical dependencies that link the basic wear index, i.e. the number of loading cycles NF with crack resistance parameters n and C. The work objectives were the development and analytical foundation of the calculation technique that provides for predicting the wear resistance of the stamping tool for various loading conditions, as well as the predetermination of experimental verification of the efficiency of the developed methodology.
Materials and Methods. Mathematical models that link the key criterion of wear-resistance, the number of loading cycles NF with crack resistance parameters nand C, are proposed. An analytical verification of the proposed models is carried out.
Results. Mathematical models are developed for predicting the wear resistance of a stamping tool operating under various loading conditions. In particular, for the following cases: under sliding and rolling friction of the tool on a plastically deformable metal, for conditions of thermo-mechanical contact fatigue, for high-cycle brittle contact damaging, for pulsating contact on a plastically deformable metal, as well as for combined types of frictional contact.
Discussion and Conclusions. The results obtained can be used in the design and structural optimization of the stamping tool operating under various loading conditions, as well as in predicting its life cycle.
About the Authors
S. D. KolotienkoRussian Federation
Rostov-on-Don.
A. V. Zhuravlev
Russian Federation
Rostov-on-Don.
E. V. Roshchina
Russian Federation
Rostov-on-Don.
References
1. Rubanov VV, Kolotienko SD. Issledovanie iznosostoikosti naplavochnykh materialov pri trenii o plasticheski deformiruemyi metall [Investigation of the wear resistance of surfacing materials under friction against plastically deformable metal]. In: Proc. All-Union Sci.-Tech. Conf. on “Modern methods of surfacing and surfacing materials”. Kharkov; 1981. P.103–104. (In Russ.)
2. Kolotienko SD, Krasnichenko LV, Didovets AM. Kriterii kontaktnoi vynoslivosti naplavochnykh materialov pri kachenii [Criterion of contact endurance of surfacing materials under rolling]. In: Proc. All-Union Sci.-Tech. Conf. on “Theory and practice of creating, testing and operating tribotechnical systems”. Moscow; 1986. P. 235–236. (In Russ.)
3. Rubanov VV, Kolotienko SD, Didovets AM. Iznosostoikost' naplavochnykh materialov pri kachenii [Wear resistance of surfacing materials under rolling]. Dep. VNIITEHMR; 18 August, 1994. No. 249. (In Russ.)
4. Rubanov VV, Kolotienko SD. Issledovanie iznosostoikosti naplavochnykh materialov pri trenii o plasticheski deformiruemyi metall [Investigation of the wear resistance of surfacing materials under friction against plastically deformable metal]. In: Proc. All-Union Sci.-Tech. Conf. on “Modern methods of surfacing and surfacing materials”. Kharkov; 1981. P.103–104. (In Russ.)
5. Rubanov VV, Pastva K, Denishchenko MM. Kriterii iznosostoikosti naplavochnykh materialov v usloviyakh tyazhelogo nagruzheniya [Criteria of wear resistance of surfacing materials under heavy loading]. Mechanik. Poznan. 1991;36:119–124. (In Russ.)
6. Rubanov VV, Kolotienko SD, Didovets AM. Iznosostoikost' naplavochnykh materialov pri kachenii [Wear resistance of surfacing materials under rolling]. Dep. VNIITEHMR; 18 August, 1994. No. 249. (In Russ.)
7. Rubanov VV. Kriterii iznosostoikosti naplavochnykh tverdykh splavov [Wear resistance criterion for hardfacing cutting alloys]. Vestnik of DSTU. 2006;6(3):224–227. (In Russ.)
8. Rubanov VV, Pastva K, Denishchenko MM. Kriterii iznosostoikosti naplavochnykh materialov v usloviyakh tyazhelogo nagruzheniya [Criteria of wear resistance of surfacing materials under heavy loading]. Mechanik. Poznan. 1991;36:119–124. (In Russ.)
9. Rubanov VV, Kolotienko SD. Iznashivanie naplavochnykh materialov pri trenii skol'zheniya o plasticheski deformiruemyi metal [Wear coating materials in sliding friction about plastically deformable metal]. Progressive Technologies and Systems of Mechanical Engineering. 2016;2(53):201–206. (In Russ.)
10. Rubanov VV. Kriterii iznosostoikosti naplavochnykh tverdykh splavov [Wear resistance criterion for hardfacing cutting alloys]. Vestnik of DSTU. 2006;6(3):224–227. (In Russ.)
11. Rubanov VV, Kolotienko SD. Iznashivanie naplavochnykh materialov pri trenii skol'zheniya o plasticheski deformiruemyi metal [Wear coating materials in sliding friction about plastically deformable metal]. Progressive Technologies and Systems of Mechanical Engineering. 2016;2(53):201–206. (In Russ.)
12. Kolotienko SD, Didovets AM, Pivovarov AL. Kontaktnaya vynoslivost' naplavochnykh materialov pri kachenii [Contact endurance of surfacing materials under rolling]. In: Proc. All-Union Sci.-Tech. Conf. on “Application of new materials in agricultural engineering”. Rostov-on-Don; 1985. P. 56–60. (In Russ.)
13. Kolotienko SD, Didovets AM, Pivovarov AL. Kontaktnaya vynoslivost' naplavochnykh materialov pri kachenii [Contact endurance of surfacing materials under rolling]. In: Proc. All-Union Sci.-Tech. Conf. on “Application of new materials in agricultural engineering”. Rostov-on-Don; 1985. P. 56–60. (In Russ.)
14. Kolotienko SD, Didovets AM, Pivovarov AL. Analiz protsessa kontaktnogo razrusheniya pri trenii kacheniya o plasticheski deformiruemyi material [Analysis of the contact fracture process under rolling friction against plastically deformable material]. In: Proc. All-Union Sci.-Tech. Conf. on “Optimization and intensification of finishing and cleaning hardening treatment processes”. Rostov-on-Don; 1986. P. 103–105. (In Russ.)
15. Kolotienko SD, Didovets AM, Pivovarov AL. Analiz protsessa kontaktnogo razrusheniya pri trenii kacheniya o plasticheski deformiruemyi material [Analysis of the contact fracture process under rolling friction against plastically deformable material]. In: Proc. All-Union Sci.-Tech. Conf. on “Optimization and intensification of finishing and cleaning hardening treatment processes”. Rostov-on-Don; 1986. P. 103–105. (In Russ.)
16. Kolotienko SD, Didovets AM, Pivovarov AL. Issledovanie kontaktnoi vynoslivosti naplavochnykh materialov pri kachenii [Study on contact endurance of surfacing materials under rolling]. In: Proc. All-Union Sci.- Tech. Conf. on “Improving the finishing and hardening processing of parts”. Rostov-on-Don; 1986. P. 114–118. (In Russ.)
17. Kolotienko SD, Didovets AM, Pivovarov AL. Issledovanie kontaktnoi vynoslivosti naplavochnykh materialov pri kachenii [Study on contact endurance of surfacing materials under rolling]. In: Proc. All-Union Sci.- Tech. Conf. on “Improving the finishing and hardening processing of parts”. Rostov-on-Don; 1986. P. 114–118. (In Russ.)
18. Kolotienko SD. Issledovanie iznashivaniya naplavochnykh tverdykh splavov pri reversivnom trenii o plasticheski deformiruemyi metal: diss. … kand. tekhn. nauk [Study on wear of hardfacing cutting alloys during reverse friction against plastically deformable metal: Cand.Sci. (Eng.), diss.]. Rostov-on-Don; 1978. 210 p. (In Russ.)
19. Kolotienko SD. Issledovanie iznashivaniya naplavochnykh tverdykh splavov pri reversivnom trenii o plasticheski deformiruemyi metal: diss. … kand. tekhn. nauk [Study on wear of hardfacing cutting alloys during reverse friction against plastically deformable metal: Cand.Sci. (Eng.), diss.]. Rostov-on-Don; 1978. 210 p. (In Russ.)
20. Kolotienko SD, Rubanov VV, Gordin YuA. Mekhanizm iznashivaniya litykh tverdykh splavov v tyazhelonagruzhennykh parakh treniya [Wear mechanism of cast hard alloys in heavily loaded friction pairs]. Vestnik of DSTU. 2003;3(3):5–16. (In Russ.)
21. Kolotienko SD, Rubanov VV, Gordin YuA. Mekhanizm iznashivaniya litykh tverdykh splavov v tyazhelonagruzhennykh parakh treniya [Wear mechanism of cast hard alloys in heavily loaded friction pairs]. Vestnik of DSTU. 2003;3(3):5–16. (In Russ.)
22. Dukhovchenko VI. Issledovanie termonagruzhennogo sostoyaniya i razrabotka instrumenta dlya goryachei shtampovki osesimmetrichnykh detalei: dis. … kand. tekhn. nauk. [Study on thermally loaded state and development of a tool for hot stamping of axisymmetric parts: Cand.Sci. (Eng.), diss.]. Kramatorsk; 1982. 210 p. (In Russ.)
23. Suleimanov VN. Issledovanie iznashivaniya i povysheniya iznosostoikosti tyazhelonagruzhennykh kulakov kuznechnopressovykh mashin, rabotayushchikh v usloviyakh treniya kacheniya: dis. … kand. tekh. nauk [Study on wear and increase in wear resistance of heavily loaded fists of forging machines working under rolling friction conditions: Cand.Sci. (Eng.), diss.]. Rostov-on-Don; 1978. 150 p. (In Russ.)
24. Dukhovchenko VI. Issledovanie termonagruzhennogo sostoyaniya i razrabotka instrumenta dlya goryachei shtampovki osesimmetrichnykh detalei: dis. … kand. tekhn. nauk. [Study on thermally loaded state and development of a tool for hot stamping of axisymmetric parts: Cand.Sci. (Eng.), diss.]. Kramatorsk; 1982. 210 p. (In Russ.)
25. Rubanov VV, Kolotienko SD. Ustanovka dlya issledovaniya iznashivaniya naplavochnykh materialov pri trenii kacheniya [Filler wear test facility under rolling friction]. Vestnik of DSTU. 2011;11(9):1646–1650. (In Russ.)
26. Suleimanov VN. Issledovanie iznashivaniya i povysheniya iznosostoikosti tyazhelonagruzhennykh kulakov kuznechnopressovykh mashin, rabotayushchikh v usloviyakh treniya kacheniya: dis. … kand. tekh. nauk [Study on wear and increase in wear resistance of heavily loaded fists of forging machines working under rolling friction conditions: Cand.Sci. (Eng.), diss.]. Rostov-on-Don; 1978. 150 p. (In Russ.)
27. Netyagov PD, et al. Issledovanie tribotekhnicheskikh kharakteristik metallicheskikh pokrytii, nanesennykh naplavkoi, ehlektrodugovym i plazmennym napyleniem [Study on tribotechnical characteristics of metal coatings deposited by surfacing, electric arc and plasma spraying]. Journal of Friction and Wear. 1989;10(5):909–913. (In Russ.)
28. Rubanov VV, Kolotienko SD. Ustanovka dlya issledovaniya iznashivaniya naplavochnykh materialov pri trenii kacheniya [Filler wear test facility under rolling friction]. Vestnik of DSTU. 2011;11(9):1646–1650. (In Russ.)
29. Shchipachev AM, Mukhin VS. Opredelenie predela vynoslivosti s uchetom parametrov kachestva poverkhnostnogo sloya [Determination of endurance limit taking into account the quality parameters of the surface layer]. Izv. VUZ. Aviatsionnaya Tekhnika. 1999;3:23–25. (In Russ.)
30. Netyagov PD, et al. Issledovanie tribotekhnicheskikh kharakteristik metallicheskikh pokrytii, nanesennykh naplavkoi, ehlektrodugovym i plazmennym napyleniem [Study on tribotechnical characteristics of metal coatings deposited by surfacing, electric arc and plasma spraying]. Journal of Friction and Wear. 1989;10(5):909–913. (In Russ.)
31. Kragel'skii IV, Dobychin MN, Kombalov VS. Osnovy raschetov na trenie i iznos [Fundamentals of calculations for friction and wear]. Moscow: Mashinostroenie; 1977. 526 p. (In Russ.)
32. Shchipachev AM, Mukhin VS. Opredelenie predela vynoslivosti s uchetom parametrov kachestva poverkhnostnogo sloya [Determination of endurance limit taking into account the quality parameters of the surface layer]. Izv. VUZ. Aviatsionnaya Tekhnika. 1999;3:23–25. (In Russ.)
33. Kolotienko SD, Zhuravlev AV, Roshchina EV. Raschetno-ehksperimental'nye metody prognozirovaniya vynoslivosti naplavochnykh materialov [Computational and experimental methods for predicting the endurance of surfacing materials]. Young Researcher of the Don. 2019;3(18):36–42. (In Russ.)
34. Kragel'skii IV, Dobychin MN, Kombalov VS. Osnovy raschetov na trenie i iznos [Fundamentals of calculations for friction and wear]. Moscow: Mashinostroenie; 1977. 526 p. (In Russ.)
35. Savrai RA, et al. Kontaktnaya vynoslivoct' NiCrBSi pokrytii, poluchennykh metodom gazoporoshkovoi lazernoi naplavki [The contact endurance of NiCrBSi coatings obtained by gas powder laser cladding]. Obrabotka Metallov = Metal Working and Material Science. 2014;4:43–51. (In Russ.)
36. Kolotienko SD, Zhuravlev AV, Roshchina EV. Raschetno-ehksperimental'nye metody prognozirovaniya vynoslivosti naplavochnykh materialov [Computational and experimental methods for predicting the endurance of surfacing materials]. Young Researcher of the Don. 2019;3(18):36–42. (In Russ.)
37. Savrai RA, et al. Kontaktnaya vynoslivoct' NiCrBSi pokrytii, poluchennykh metodom gazoporoshkovoi lazernoi naplavki [The contact endurance of NiCrBSi coatings obtained by gas powder laser cladding]. Obrabotka Metallov = Metal Working and Material Science. 2014;4:43–51. (In Russ.)
38. Stepnov MN, Zinin AV. Prognozirovanie kharakteristik soprotivleniya ustalosti materialov i ehlementov konstruktsii [Prediction of the fatigue resistance characteristics of materials and structural elements]. Moscow: Innovatsionnoe mashinostroenie; 2016. 392 p. (In Russ.)
39. Stepnov MN, Zinin AV. Prognozirovanie kharakteristik soprotivleniya ustalosti materialov i ehlementov konstruktsii [Prediction of the fatigue resistance characteristics of materials and structural elements]. Moscow: Innovatsionnoe mashinostroenie; 2016. 392 p. (In Russ.)
40. Biserikan MV, Petrochenko SV, Averkov KV. Ehksperimental'noe issledovanie ustalostnoi dolgovechnosti vagonnogo kolesa povyshennoi tverdosti pri vzaimodeistvii s rel'som [Experimental study of fatigue life of wagon wheel of increased hardness when interacting with rail]. Omsk Scientific Bulletin. 2019;2(164):18–22. (In Russ.)
41. Biserikan MV, Petrochenko SV, Averkov KV. Ehksperimental'noe issledovanie ustalostnoi dolgovechnosti vagonnogo kolesa povyshennoi tverdosti pri vzaimodeistvii s rel'som [Experimental study of fatigue life of wagon wheel of increased hardness when interacting with rail]. Omsk Scientific Bulletin. 2019;2(164):18–22. (In Russ.)
42. Guchinskii RV, Petinov SV, Siddik Sh, et al. Prognozirovanie ustalostnoi dolgovechnosti metallov s uchetom neodnorodnosti mikrostruktury [Fatigue life prediction based on finite-element modeling damage accumulation including material inhomogeneity]. St. Petersburg Polytechnic University Journal. 2015;4(231):134–143. (In Russ.)
43. Guchinskii RV, Petinov SV, Siddik Sh, et al. Prognozirovanie ustalostnoi dolgovechnosti metallov s uchetom neodnorodnosti mikrostruktury [Fatigue life prediction based on finite-element modeling damage accumulation including material inhomogeneity]. St. Petersburg Polytechnic University Journal. 2015;4(231):134–143. (In Russ.)
44. Makhutov NA, Gadenin MM. Zakonomernosti nakopleniya malotsiklovykh povrezhdenii s uchetom ehkspluatatsionnykh parametrov protsessa nagruzheniya [Behavior of low-cycle damages accumulation taking into account loading service parameters]. PNRPU Aerospace Engineering Bulletin. 2019;56:45–57. (In Russ.)
45. Makhutov NA, Gadenin MM. Zakonomernosti nakopleniya malotsiklovykh povrezhdenii s uchetom ehkspluatatsionnykh parametrov protsessa nagruzheniya [Behavior of low-cycle damages accumulation taking into account loading service parameters]. PNRPU Aerospace Engineering Bulletin. 2019;56:45–57. (In Russ.)
46. Makhutov NA, Gadenin MM, Moskvichev VV, et al. Lokal'nye kriterii prochnosti, resursa i zhivuchesti aviatsionnykh konstruktsii [Local criteria for strength, resource and survivability of aircraft structures]. Novosibirsk: Nauka; 2017. 600 p. (In Russ.)
47. Makhutov NA, Gadenin MM, Moskvichev VV, et al. Lokal'nye kriterii prochnosti, resursa i zhivuchesti aviatsionnykh konstruktsii [Local criteria for strength, resource and survivability of aircraft structures]. Novosibirsk: Nauka; 2017. 600 p. (In Russ.)
48. Pris NM, Bezmenova AV. Otsenka ustalostnoi dolgovechnosti pri deistvii stupenchatogo nagruzheniya [Evaluation of fatigue life under the action of step loading]. In: Proc. L Int. Sci.-Pract. Conf. on “Engineering - from theory to practice”. 2015;9(45):34–40. (In Russ.)
49. Pris NM, Bezmenova AV. Otsenka ustalostnoi dolgovechnosti pri deistvii stupenchatogo nagruzheniya [Evaluation of fatigue life under the action of step loading]. In: Proc. L Int. Sci.-Pract. Conf. on “Engineering - from theory to practice”. 2015;9(45):34–40. (In Russ.)
50. Vorob'ev AA, Fedorov IV, Ivanov IA, et al. Metodika rascheta razmera kontaktno-ustalostnykh povrezhdenii zheleznodorozhnogo kolesa po rezul'tatam, poluchennym na model'nykh rolikakh [Method for calculating the size of contact-fatigue injuries of a railway wheel according to the results obtained on model rollers]. Bulletin of Research Results. 2018;1:18–24. (In Russ.)
51. Vorob'ev AA, Fedorov IV, Ivanov IA, et al. Metodika rascheta razmera kontaktno-ustalostnykh povrezhdenii zheleznodorozhnogo kolesa po rezul'tatam, poluchennym na model'nykh rolikakh [Method for calculating the size of contact-fatigue injuries of a railway wheel according to the results obtained on model rollers]. Bulletin of Research Results. 2018;1:18–24. (In Russ.)
Review
For citations:
Kolotienko S.D., Zhuravlev A.V., Roshchina E.V. Analytical determination of wear resistance criteria of a stamping tool for various loading conditions. Vestnik of Don State Technical University. 2020;20(2):170-177. https://doi.org/10.23947/1992-5980-2020-20-2-170-177