Reliability improvement of lead accumulators of agricultural machines
https://doi.org/10.23947/1992-5980-2018-18-1-110-117
Abstract
Introduction. The solution to the problem of reliability increase of the agricultural and reclamation equipment by improving the key reliability indices of the lead-acid accumulator starter batteries (ASB) under their operation and storage is considered. The work objective is to develop ways to improve the maintainability of the leadacid accumulators of the agricultural and reclamation machines under various operating and storage conditions.
Materials and Methods. Methods for increasing the performance characteristics of the lead-acid accumulators in the course of their operation and storage using organic compounds of the sterically hindered phenols (SHP as additives to the electrolyte at the rate of 1 g/l are proposed. The impact of the SHP on the conductor corrosion of smooth and porous lead-dioxide electrodes is assessed. For more objective evaluation of the inhibiting SHP properties, the life time tests of the commercial domestic batteries under plant conditions according to the current GOSTs and by cycling techniques are conducted.
Research Results. A technique for increasing the service life of a lead-acid accumulator using the SHP as an additive to the electrolyte is developed, since they have the properties to inhibit the corrosion process of the current collectors of the positive electrode.)
Discussion and Conclusions. The results obtained can be used in the operation of the ASB on the agricultural and reclamation machinery, motor vehicles, and other machines, as they slow down the corrosion process of the positive plate grids. In addition, SHP additives can be effectively applied in the seasonal mode of the lead-acid accumulator operation which is typical for operation in the system of the agro-industrial complex.
About the Authors
V. V. BednarskyRussian Federation
Bednarsky, Victor V., associate professor of the Service of Transport and Production Machines Department, Cand.Sci. (Eng.)
346468, Novocherkassk, ul. Pushkinskaya, 111
D. V. Layko
Russian Federation
Layko, Denis V.,associate professor of the Service of Transport and Production Machines Department, Cand.Sci. (Eng.)
346468, Novocherkassk, ul. Pushkinskaya, 111
S. I. Revyako
Russian Federation
Revyako, Sergey I.,associate professor of the Service of Transport and Production Machines Department, Cand.Sci. (Eng.)
346468, Novocherkassk, ul. Pushkinskaya, 111
References
1. Chernov, V.G., Kukoz, F.I. Korroziya polozhitel'nogo tokootvoda svintsovogo akkumulyatora. [Corrosion of positive current conductor of lead-acid accumulator.] Protection of Metals, 1988, vol. 24, no. 6, pp. 972–975 (in Russian).
2. Gorshkov, A.Y., Dautov, D.R. Issledovanie vliyaniya plasticheskoy deformatsii na korrozionnuyu stoykost' tokootvodov svintsovo-kislotnykh akkumulyatorov. [Study of plastic deformation impact on corrosion resistance of current conductors of lead-acid batteries.] Tekhnika i tekhnologiya: novye perspektivy razvitiya, 2014, no. XIV, pp. 78– 80 (in Russian).
3. Dasoyan, M.A., Rusin, A.I., Batin, A.P. Sovremennoe sostoyanie i perspektivy razvitiya nauchnykh issledovaniy v oblasti kislotnykh akkumulyatorov. [Current state and prospects for development of scientific research in the area of acid batteries.] Sb. nauch. trudov VNIAI. Khimicheskie istochniki toka. [Coll. sci. papers of VNIAI. Chemical current sources.] Leningrad: Energoatomizdat, 1984, pp. 15–18 (in Russian).
4. Aguf, I.A., Krivchenko, G.V., Migunov, A.A. Germetichnaya svintsovo-kislotnaya akkumulyatornaya batareya: patent 2011243 Ros. Federatsiya: 5H 01M 2/04 A. [Sealed lead-acid battery.] Patent RF, no. 2011243, 1994. (in Russian).
5. Bagotskiy, V.S. Osnovy elektrokhimii. [Electrochemistry basics.] Moscow: Khimiya, 1988, 399 p. (in Russian).
6. Burashnikova, M.M., et al. Vliyanie sostava svintsovykh splavov na provodimost' korrozionnogo sloya polozhitel'nykh reshetok v svintsovo-kislotnom akkumulyatore. [Effect of lead alloys composition on conductivity of corrosive layer of positive grids in lead-acid accumulator.] Electrochemical Energetics, 2009, vol. 9, no. 4, pp. 209–217 (in Russian).
7. Goncharov, V.I., Chernov, V.G., Molostvov, V.S. Sposob konservatsii svintsovogo akkumulyatora: a.s. 1353241 SSSR: MKI3 N 01M 4/23:10/12. [Method of preservation of lead accumulator: author certificate no. 1353241, 1986 (USSR).] (in Russian).
8. Goncharov, V.I., Rusin, A.I., Molostvov, V.S., Chernov, V.G., Batin, A.P. Svintsovyy akkumulyator: a.s. 1389620 SSSR: MKI3 N 01 M 10/08. [Lead-acid accumulator: author certificate no. 1389620, 1987 (USSR).] (in Russian).
9. Molostvov, V.S. Uluchshenie ekspluatatsionnykh kharakteristik svintsovo-kislotnogo akkumulyatora za schet primeneniya prostranstvenno-zatrudnennykh fenolov: avtoref. dic. … kand. tekhn. nauk. [Performance improving of lead-acid battery due to the use of sterically hindered phenols: Cand.Sci. (Eng.), diss., author’s abstract.] Leningrad: All-Union Research Inst., 1986. — 20 с. (in Russian).
10. Bednarsky, V.V., Revyako, S.I. Povyshenie ekspluatatsionnoy nadezhnosti svintsovykh akkumulyatorov sel'khozmashin. [Improving maintainability of lead accumulators of agricultural machines.] Sostoyanie i perspektivy razvitiya sel'skokhozyaystvennogo mashinostroeniya: mater. 5-y mezhdunar. nauch.prakt. konf. [Current state and development trends of agricultural machinery: Proc. 5th Int. Sci.-Pract. Conf.] Rostov-on-Don, 2012, pp. 190–191 (in Russian).
11. Bednarsky, V.V., Dyachenko, A.D., Geleverov, V.N. Uluchshenie ekspluatatsionnykh i elektricheskikh kharakteristik svintsovykh starternykh akkumulyatorov. [Improving the performance and electrical specifications of lead-acid starter batteries.] Sostoyanie i perspektivy razvitiya sel'skokhozyaystvennogo mashinostroeniya: mater. 7-y mezhdunar. nauch.prakt. konf. [Current state and development trends of agricultural machinery: Proc. 7th Int. Sci.Pract. Conf.] Rostov-on-Don, 2014, pp. 197–199 (in Russian).
12. Bednarsky, V.V., Layko, D.V. Uluchshenie razryadnykh kharakteristik svintsovogo akkumulyatora na stadii ekspluatatsii. [Improving the discharge characteristics of lead accumulator under operation.] Sostoyanie i perspektivy razvitiya sel'skokhozyaystvennogo mashinostroeniya: mater. 10-y mezhdunar. nauch.prakt. konf. [Current state and development trends of agricultural machinery: Proc. 10th Int. Sci.-Pract. Conf.] Rostov-on-Don, 2017, pp. 259–261 (in Russian).
13. Kolchina, G.Y., et al. Prostranstvenno-zatrudnennye fenoly kak antiokislitel'nye, antikorrozionnye i antimikrobnye prisadki k mineral'nym smazochnym maslam. [Sterically hindered phenols as antioxidant, anticorrosive and antimicrobial additives to mineral lubricating oils.] Oil & Gas Chemistry, 2017, no. 1, pp. 10–13 (in Russian).
14. Klein, Е., Lukes, V., Cibulkova, Z. Ob ehnergetike fenol'noj antioksidantnoj aktivnosti [On the energetics of phenol antioxidants activity.] Petroleum & Coal, 2005, no. 47 (1), pp. 33-39.
15. Vaganek, A., Rimarcik, J., Lukes, V., Rottmannova, L., Klein, Е. DFT/B3LYP issledovanie ehntal'pij gomoliticheskoj i geteroliticheskoj dissociacii O-H svyazej v stericheski zatrudnennyh fenola [DFT/B3LYP study of the enthalpies of homolytic and heterolytic O-H bond dissociation in sterically hindered phenols.] Acta Chimica Slovaca, 2011, vol. 4, no 2, pp.55-71.
16. Bednarsky, V.V. Primenenie prostranstvenno-zatrudnennykh fenolov v tekhnologii i ekspluatatsii svintsovogo akkumulyatora: dis. ... kand. tekh. nauk. [Application of sterically hindered phenols in the technology and operation of lead-acid accumulator: Cand.Sci. (Eng.), diss.] Novocherkassk, 1990, 164 p. (in Russian).
Review
For citations:
Bednarsky V.V., Layko D.V., Revyako S.I. Reliability improvement of lead accumulators of agricultural machines. Vestnik of Don State Technical University. 2018;18(1):110-117. (In Russ.) https://doi.org/10.23947/1992-5980-2018-18-1-110-117