Preview

Advanced Engineering Research (Rostov-on-Don)

Advanced search

Main pipeline repair by steel welding sockets

https://doi.org/10.12737/20224

Abstract

The presented study discusses the structures used for restoring the bearing capacity of the main pipeline sections in case of the corrosion damage. It is shown that a welded crimping socket the most frequently used in repair can efficiently reduce stress in the pipe walls only in close joints. To increase the repair structure efficiency, it is proposed to place an elastic layer between a pipe and a socket which can fill the space and transfer a part of load from the pipe to the socket. The elastic layer material must be, first, soft enough to completely fill a gap between the pipe and the socket considering the pipe surface irregularity. Secondly, the material must be characterized by a sufficiently large elastic modulus (in the range of 1000 MPa

About the Authors

Vitaly F. Lukyanov
Don State Technical University
Russian Federation


Anton A. Lukyanov
Don State Technical University
Russian Federation


References

1. Field listing: Pipelines. The World Factbook. Central Intelligence Agency. Available at: https://www.cia.gov/library /publications/ the-world-factbook/fields/2117.html (accessed: 25.11.15).

2. Bulavintseva, А.D., Mazurkin, P.M. Dinamika avariy po prichinennomu ushcherbu na lineynoy chasti magistral'nykh nefteprovodov OAO «AK “Transneft'”. [Dynamics of caused damage emergencies at the linear part of “Transneft” main pipelines.] Modern High Technologies, 2011, no. 4, pp. 64–67 (in Russian).

3. Mezenov, V.M., et al. Voprosy zashchity ot korrozii v proektno-smetnoy dokumentatsii na ob''ektakh neftegazovogo kompleksa. [The protection against corrosion in design and estimate documentation for oil and gas facilities.] Journal of Oil and Gas Construction, 2015, no. 1, pp. 24–29 (in Russian).

4. Vyshemirsky, Е.М. Svarochnoe proizvodstvo OAO «Gazprom». Novye trebovaniya normativnykh dokumentov. [Welding production of OJSC Gazprom. New reqiurements in statutory documents.] Journal of Oil and Gas Construction, 2015, no. 1, pp. 30–39 (in Russian).

5. Hopkins, P. Pipelines: Past, Present, and Future. The 5th Asian Pacific IIW International Congress. Sydney, 2007, 27 p.

6. Lukyanov, V.F., Lyudmirskiy, Y.G., Dyurgerov, N.G. Remont konstruktsiy i vosstanovleniya detaley svarkoy i naplavkoy: ucheb. posobie. [Structural repair and parts restoration by welding and surfacing: textbook.] Rostov-on-Don: DSTU Publ. Centre, 2011, 220 p. (in Russian).

7. Bruce, W.-A., Amend, W.-E. Advantages of Steel Sleeves over Composite Materials for Pipeline Repair. Evaluation, Rehabilitation & Repair of Pipelines: conferences. Berlin, 2010, pp. 32–34.

8. Kiefner, J.-F., Duffy, A.-R. A Study of Two Methods for Repairing Defects in Line Pipe. Final Report to the Pipeline Research Committee of the American Gas Assotiation: Catalog no. L22275. 1974, October 31, 3 p.

9. Klassifikatsiya defektov i metody remonta defektov i defektnykh sektsiy deystvuyushchikh magistral'nykh nefteprovodov: rukovodyashchiy dokument RD 23.040.00-KTN-090-07. [Classification of failures and repair techniques of failures and defective sections of active main pipelines: RD 23.040.00-KTN-090-07 regulatory document.] OJSC “Gazprom”. Available at: http://www.ohranatruda.ru/ot_biblio/normativ/data_normativ/54/54762/ (accessed: 20.07.16) (in Russian).

10. Instruktsiya po tekhnologiyam svarki pri stroitel'stve i remonte promyslovykh i magistral'nykh gazoprovodov: standart organizatsii STO Gazprom 2-2.3-137-2007. Chast' II. [Instructions for welding technologies in the construction and repair of commercial and main gas pipelines: Gazprom Standards 2-2.3-137-2007. Part II.] LLC “VNIIGAZ”; OJSC “Gazprom”. Available at: http://www.skonline.ru/doc/59438.html (accessed: 20.07.16) (in Russian).

11. Lukyanov, А.А. Analiz napryazhenno-deformirovannogo sostoyaniya remontnykh konstruktsiy magistral'nykh truboprovodov. [Analysis of stress-strain state of repair constructions of main pipelines.] Svarka i kontrol' — 2013: mat-ly Mezhdunar. nauch.-tekhn. konf.[Welding and Control - 2013: Proc. Int. Sci.-Tech. Conf.] Perm: PNIPU Press, 2013, pp. 181– 188 (in Russian).

12. Kurkin, А.S., Brovko, V.V., Ponomarev, P.A. Osobennosti remontnykh konstruktsiy i tekhnologiy ikh svarki pri remonte magistral'nykh truboprovodov bez zameny. [Features of repair structures and technologies of welding during the recovery of main pipelines without pipe substitution.] Journal of Oil and Gas Construction, 2015, no. 1, pp. 40–43 (in Russian).

13. Tekhnologiya remonta truboprovodov s primeneniem chopov, patrubkov i troynikov: rukovodyashchiy dokument RD-91.200.00-KTN-119-07. [Technology of pipeline repair using fids, nipples, and T-bends: regulatory document RD- 91.200.00-KTN-119-07.] OJSC “Transneft”; OJSC VNIIST. Available at: http://www.complexdoc.ru/ntdpdf/532551/tekhnologiya_remonta_truboprovodov_s_primeneniem_chopov_patrubkov_i_troinik.pdf (accessed: 20.07.16) (in Russian).

14. Fawley, N.-C. Development of Fiberglass Composite Systems for Natural Gas Pipeline Service. Final Report, January 1987 - March 1994.Alexandria: National Technical Information Service, 1994, 110 p.

15. Stephens, D.-R., Kilinski, T. Field Validation of Composite Repair of Gas Transmission Pipelines. Annual Report to the Gas Research Institute GRI-94/0139, 1994, 86 p.

16. Sharygin, Y.М., Romantsov, S.V., Sharygin, A.M. Povyshenie prochnosti defektnykh trub, usilennykh kompozitnymi muftami s boltovym soedineniem. [Increasing strength of defective pipes reinforced by composite bolt couplings.] Transport and Underground Gas Storage, 2002, no. 3, pp. 104–107 (in Russian).

17. Yudin, V.V., Leshchenko, V.V., Vinokurov, V.I. Ustroystvo remonta truboprovoda : patent 80530 Ros. Federatsiya : F16L1/024. [Pipeline repair device.] Patent RF, no. 2008141387, 2009 (in Russian).


Review

For citations:


Lukyanov V.F., Lukyanov A.A. Main pipeline repair by steel welding sockets. Vestnik of Don State Technical University. 2016;16(3):39-45. (In Russ.) https://doi.org/10.12737/20224

Views: 648


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2687-1653 (Online)