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Advanced Engineering Research (Rostov-on-Don)

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Vol 19, No 1 (2019)
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MECHANICS

4-12 735
Abstract

Introduction. The solution to the problem of transformation of phosphorus, nitrogen and silicon forms is studied. This problem arises under modeling phytoplankton dynamics in shallow-water bodies including the Azov Sea. The phytoplankton dynamics model is formulated as a boundary value problem for the system of diffusion-convection-response equations and takes into account the absorption and release of nutrients by phytoplankton, as well as the transition of nutrients from one compound to another. To calculate the initial conditions and parameters of the equations under which the steady-state regime occurs, the software is developed, which is based on the model describing changes in phytoplankton concentrations without considering current effects. This model is represented by a system of inhomogeneous differential equations. Based on the developed software, the initial conditions and parameters of the phytoplankton dynamics model in the Azov Sea are calculated experimentally.

Materials and Methods. A 3D model of phytoplankton dynamics is considered taking into account the transformation of phosphorus, nitrogen and silicon compounds based on the system of nutrient transport equations. The case of a spatially uniform distribution of substances is considered to specify the parameters of the model at which the stationary modes occur. Because of simplification, a system of ordinary differential equations solved through the Runge-Kutta method is obtained.

Research Results. The software is developed to specify the initial conditions and parameters of the phytoplankton dynamics model considering the transformation of phosphorus, nitrogen and silicon compounds. Several numerical experiments are performed under the assumption that the development of phytoplankton is limited by a single biogenic substance. As a result of the computational
experiment, it can be seen that with the obtained values of the initial concentrations and parameters of the equations, stationary modes occur for the system of ordinary differential equations describing the case of the spatially uniform distribution of substances.

Discussion and Conclusions. The mathematical model of the transformation of phosphorus, nitrogen and silicon forms in the problem of phytoplankton dynamics is studied. Stationary  modes for the system of ordinary differential equations are obtained, for which the values of the system parameters and initial conditions are determined. The results obtained can be used in further simulation of the phytoplankton dynamics considering the transformation of phosphorus, nitrogen and silicon compounds with account for convection-diffusion, salinity, and temperature.

MACHINE BUILDING AND MACHINE SCIENCE

13-23 796
Abstract

Introduction. An adaptive hydraulic drive of the tool advance in a mobile drilling machine is studied on the example of the URB-2.5 installation. A typical technological cycle of the mobile drilling machine is considered; the performance criteria are defined. An original design of the adaptive hydraulic drive is proposed on the basis of the analysis. Adaptation of the hydraulic drive of the tool advance is carried out using an adjustable volumetric hydraulic motor with a hydraulic control circuit under discontinuous loads on the tool during the drilling process.

Materials and Methods. Through a preliminary computational experiment in the Matlab Simulink program, the following parameters of the control loop devices were determined: a hydromechanical sensor and a hydraulically controlled valve, on the basis of which the experimental setup was implemented. The performed multifactor experiment allowed identifying the processes in the original hydraulic control circuit of the hydraulic motor under various modes of tool loading.

Research Results. The kinematic and power characteristics of the hydromechanical system of a mobile drilling rig, the hydraulic control effect on the settings of the hydraulic control circuit devices were obtained and determined. The results enabled to specify the rational ranges of the hydromechanical system operation for a typical work cycle.

Discussion and Conclusions. The results obtained can be used to create hydraulic systems of new drilling machines with various characteristics. The application of the developed techniques of research and processing of their results will reduce the time and costs involved in designing adaptive hydraulic systems for mobile technological machines, creating prototypes and conducting commissioning procedures.

24-30 627
Abstract

Introduction. The possibility of using monocarboxylic acids as a lubricant composition additive, and the effect of their concentration in lubricant on the evolution of the friction factor of a brass-steel couple, as well as the morphology of the film surface under friction is considered. The work objective is to study the effect of the concentration of carboxylic acids in the lubricant composition on the evolution of the friction factor of copper – steel alloy.

Materials and Methods. Tribological studies of a brass-steel friction couple in aqueous solutions of monocarboxylic acids with the concentrations of 0.025; 0.05; 0.1; 0.2; 0.5 mol/l are carried out. Using scanning electron microscopy, we have studied the morphology of the servovite film surface that is formed on a steel disk after frictional interaction of a brasssteel couple in aqueous solutions of acids with the concentration of 0.1 mol/l.

Research Results. Tribological characteristics of the brasssteel tribocoupling in aqueous solutions of carboxylic acids of various concentrations are studied. The optimum acid concentration in the lubricant composition is specified. Herewith, a selective transfer and a wearless friction regime are implemented under friction of the brass 59–steel 40X couple. A decrease in the friction ratio to 0.009 and 0.007 is found out under friction in aqueous solutions of valeric and caproic acids, respectively. The formation of an anti-friction film on the steel surface is identified through the scanning electron microscopy. It is established that the film formed in an aqueous solution of caproic acid has a denser structure in comparison with the film formed under friction in aqueous solutions of butyric and caproic acids.

Discussion and Conclusions. Thus, the tribological studies of a brass-steel friction couple in aqueous acid solutions show that the optimum molar acid concentration in the lubricant composition is 0.1 mol/l. At this acid concentration, the values of the friction factor characteristic of the wearless mode are attained.

31-37 648
Abstract

Introduction. The electrodeposition of composite electrochemical coatings from electrolyte-colloid nickel plating containing ultradisperse zirconium boride powder is studied. The work objectives are as follows: to study mechanical-and-physical properties of the composites based on nickel and nanostructured zirconium boride, and to determine optimal conditions for the application of such electrochemical coatings.

Materials and Methods. Microhardness of composite electrochemical coatings was measured using PMT-3 microhardness tester on samples with the layer thickness of 30 μm under the indentation load of 100 g. A three-ball machine was used to determine wear resistance of the coatings. Sample tests were carried out under dry friction modes and with the use of 3% RV coolant. WSD values were measured by MIR-3 TU 3-3.1954-86 microscope. To determine the internal stresses in the coating, we used a flexible cathode method up to GOST 9.302-88.

Research Results. The electrolyte-colloid composition and modes of electrodeposition of composite nickel - nanostructured zirconium boride coatings are developed. Mechanicaland-physical properties (microhardness, wear resistance and internal stresses) of the obtained composite electrochemical coatings are analyzed. Recommendations for use of the developed electrolyte and the application of a composite coating on machine parts for their surface hardening are formulated.

Discussion and Conclusions. NiZrB2 CEC (composite electrochemical coating) has high microhardness (10–11 hPa at the indentation load of 100 g), which exceeds the microhardness of pure nickel by 1.5–2 times. As the microhardness increases, the internal stresses of NiZrB2 CEC decrease. The proposed coatings were compared to chromium ones deposited from the environmentally hazardous electrolytes. The wear resistance of NiZrB2 CEC is 2–5 times higher than that of chromium coatings. Thus, instead of chromic coatings, it is recommended to use the proposed composition for surface hardening of parts of the specialty machinery and industrial equipment

38-44 630
Abstract

Introduction. The dynamic interaction features in mechanical oscillating systems, whose structure includes additional couplings, are considered. In practice, such cases occur when using various optional mechanisms and motion translation devices under the formation of technical objects. The study objective is to develop a method for constructing mathematical models in the problems of dynamics of the mechanical oscillating systems with optional devices and features in the system of external disturbing factors.

Materials and Methods. The techniques used to study properties of the systems and the dynamic effects are based on the ideas of structural mathematical modeling. It is believed that the mechanical oscillating system, considered as a design model of a technical object, can be compared to the dynamically equivalent automatic control system. The mathematical apparatus of the automatic control theory is used.

Research Results. A method for constructing mathematical models is developed. The essential analytical relations for plotting oscillating systems are obtained, which enable to form a methodological basis for the integral estimation and comparative analysis of the initial system properties in various dynamic states. Dynamic properties of the two-degree-offreedom systems within the framework of the computer simulation are investigated. The implementability of dynamic oscillation damping mode simultaneously in two coordinates with the joint action of two in-phase kinematic perturbations in the mechanical oscillating systems is shown.

Discussion and Conclusions. The possibilities of new dynamic effects, which are associated with the change in the system structure under certain forms of dynamic interactions, are noted. The study is of interest to experts in machine dynamics, robotics, mechatronics, nano and mesomechanics.

45-55 1228
Abstract

Introduction. It is shown that the digital twin (electronic passport) of a CNC machine is developed as a cyber-physical system. The work objective is to create neural network models to determine the operation of a CNC machine, its performance and dynamic stability under cutting.

Materials and Methods. The development of mathematical models of machining processes using a sensor system and the Industrial Internet of Things is considered. Machine learning methods valid for the implementation of the above tasks are evaluated. A neural network model of dynamic stability of the cutting process is proposed, which enables to optimize the machining process at the stage of work preparation. On the basis of nonlinear dynamics approaches, the attractors of the dynamic cutting system are reconstructed, and their fractal dimensions are determined. Optimal characteristics of the equipment are selected by input parameters and debugging of the planned process based on digital twins.

Research Results. Using machine learning methods allowed us to create and explore neural network models of technological systems for cutting, and the software for their implementation. The possibility of applying decision trees for the problem of diagnosing and classifying malfunctions of CNC machines is shown.

Discussion and Conclusions. In real production, the technology of digital twins enables to optimize processing conditions considering the technical and dynamic state of CNC machines. This provides a highly accurate assessment of the production capacity of the enterprise under the development of the production program. In addition, equipment failures can be identified in real time on the basis of the intelligent analysis of the distributed sensor system data.

56-62 622
Abstract

Introduction. The paper discusses the applicability of a riskbased approach in the “personnel-machinery-production environment” system at the facilities running tower cranes through the introduction of IT-technologies that provide open communication of the staff, management team of the operating organizations, and the National Supervisory Authority, to reduce the accident rate.  

Materials and Methods. An example of a hazardous production facility running tower cranes is given. Materials on the analysis of operational status of tower cranes within the framework of the current legislation in the field of industrial safety are used. The necessity for innovations and transformations, one of whose methods is the risk-based approach allowing for the implementation of all required levels of control, is identified.

Research Results. The stages of introduction of the riskoriented approach for tower crane operators implemented through IT-technologies using Web-applications on safety management under the tower crane operation based on the hazard analysis and risk assessment in gamut, algorithmically associated with the electronic block key of its local security system, are determined.

Discussion and Conclusions. The application of a risk-based approach in the “personnel-machinery-production environment” system at the facilities running tower cranes through the introduction of IT-technologies will ensure the proper operation of all departments and each participant of the operation, as well as provide Supervisory bodies with an opportunity to access information on the operation for the implementation of control and supervision functions remotely.

INFORMATION TECHNOLOGY, COMPUTER SCIENCE AND MANAGEMENT

63-73 940
Abstract

Introduction. Early defect illumination (cracks, chips, etc.) in the high traffic load sections enables to reduce the risk under emergency conditions. Various photographic and video monitoring techniques are used in the pavement managing system. Manual evaluation and analysis of the data obtained may take unacceptably long time. Thus, it is necessary to improve the conditional assessment schemes of the monitor objects through the autovision.

Materials and Methods. The authors have proposed a model of a deep convolution neural network for identifying defects on the road pavement images. The model is implemented as an optimized version of the most popular, at this time, fully convolution neural networks (FCNN). The teaching selection design and a two-stage network learning process considering the specifics of the problem being solved are shown. Keras and TensorFlow frameworks were used for the software implementation of the proposed architecture.

Research Results. The application of the proposed architecture is effective even under the conditions of a limited amount of the source data. Fine precision is observed. The model can be used in various segmentation tasks. According to the metrics, FCNN shows the following defect identification results: IoU - 0.3488, Dice - 0.7381.

Discussion and Conclusions. The results can be used in the monitoring, modeling and forecasting process of the road pavement wear.

81-85 753
Abstract

Introduction. The estimation of efficiency of methods and algorithms for solving optimization problems with a vector criterion and a set of nonlinear constraints is considered. The approach that allows proceeding to an optimization problem with a single objective function (i.e., an unconditional optimization problem) after equivalent transformations is described. However, the objective function obtained in this way has properties (nonlinearity, multimodality, ravine, high dimension) that do not allow classical methods to be used to solve it. The presented work objective is to develop hybrid methods, based on combinations of the algorithms inspired by wildlife with other approaches (gravitational and gradient) for the solution to this problem.

Materials and Methods. New methods to solve the specified problem are developed. A computer experiment was conducted on a number of test functions; its analysis was performed, showing the efficiency of various combinations on various functions.

Research Results. The efficiency of hybrid algorithms that combine the following approaches is evaluated: genetic and immune; methods of swarm intelligence and genetic and immune; immune and swarm with gravity and gradient.

Discussion and Conclusions. The hybrid algorithms in optimization problems are studied. In particular, decisions can be made on their basis under the management of compound objects in the military and industrial sectors, in the creation of innovative projects related to the digital economy. It is established that the type of the objective function affects the result much more than the combination of algorithms.

86-92 642
Abstract

Introduction. The fast program algorithm of arithmetic coding proposed in the paper is for the compression of digital images. It is shown how the complexity of the arithmetic coder algorithm depends on the complexity measures (the input size is not considered). In the course of work, the most computationally complex parts of the arithmetic coder algorithm are determined. Performance optimization of their software implementation is carried out. Codecs with the new algorithm compress photo and video records obtained through the remote probing of water bodies without frame-to-frame difference.

Materials and Methods. In the presented paper, a selection of satellite images of the Azov Sea area was used. At this, the software algorithm of the arithmetic coder was optimized; a theoretical study was conducted; and a computational experiment was performed.

Research Results. The performance of the software implementation of the arithmetic coder is increased by the example of the VP9 video codec. Numerous launches of reference and modified codecs were made to measure the runtime. Comparison of the average time of their execution showed that the modified codec performance is 5.21% higher. The overall performance improvement for arithmetic decoding was 7.33%.

Discussion and Conclusions. Increase in the speed of the latest digital photo and video image compression algorithms allows them to be used on mobile computing platforms, also as part of the onboard electronics of unmanned aerial vehicles. The theoretical results of this work extend tools of the average-case complexity analysis of the algorithm. They can be used in case where the number of algorithm steps depends not only on the input size, but also on non-measurable criteria (for example, on the common RAM access scheme from parallel processors).

74-80 698
Abstract

Introduction. Digital data and analytics transform the role of the production equipment maintenance. Analytical information of sensors placed on the product allows continuous monitoring of the production machines operation and their timely servicing. Thus, defects in technical equipment are identified, the analysis of which enables to develop algorithms for monitoring and forecasting, and to prevent equipment from overshooting the limits of the safe operation.

Materials and Methods. Basic digitalization principles and the digital images structure are presented. A mathematical method is used to describe the digital image vector and the control system algorithm.

Research Results. The achievements of the known systems of maintenance and digitalization of various machines are summarized. The application of a dynamic digital image made it possible to determine the desired levels of the production facilities maintenance. An optional version of monitoring the equipment state within the framework of the production digitalization concept is shown. It is based on the proposed algorithm for an autonomous control of the process state.

Discussion and Conclusions. The construction of machine digital images in accordance with the main stages of its life cycle is described. The task of automated maintenance of machine tools based on digitalization is considered.

93-100 879
Abstract

Introduction. The solution to the problem on the centroidal motion control synthesis (guidance problem) of an unmanned aerial vehicle (UAV) with long-range capabilities in the boost phase is considered. Control condition requires optimum fuel consumption. The principle of dynamic programming considering the restrictions to the vector modulus of the thrust output is used to solve the problem. The implementation of terminal guidance requires the formation of control as a function of the object state at the end of the ascent phase. The attainment of these boundary conditions determines the further transition to the ballistic flight phase.

Materials and Methods. Bellman’s principle of dynamic programming is the most reasonable from the point of view of the implementability of the computationally efficient on-board algorithms and the solution to the problems in the form of synthesis. With natural scarcity of thrust and energy resources on board, this principle enables to obtain solutions free from the switching functions. In this case, the optimal control is a smooth function (without derivative discontinuity) of the current and final parameters of the UAV.

Research Results. A new algorithmic method for the synthesis of terminal motion control is developed. Its difference is that the UAV movement control in the ascent phase is formed by the function of the motion actual and terminal parameters. This ensures movement along an energetically optimal trajectory into the given region of space. The problem solution results enable to  build closed terminal guidance algorithms for the boost phase of the UAV trajectory with long-range capabilities. Such algorithms have good convergence and injection accuracy due to the prediction of parameters during the flight at a shorter time interval.

Discussion and Conclusions. The most preferred is the principle of dynamic programming. It should be used when solving the problem on the centroidal motion control synthesis (guidance problem) of the UAV with long-range capabilities in the boost phase.



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ISSN 2687-1653 (Online)